The Aliens Legacy
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Armor: Cutting and mounting the foam padding and trim vinyl?
http://www.forum.alienslegacy.com/viewtopic.php?f=8&t=9612
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Author:  Tarim-rex [ Sun Aug 02, 2009 3:37 am ]
Post subject:  Armor: Cutting and mounting the foam padding and trim vinyl?

I picked this up from Dick's, the green is a little darker and it's tan on the other side.
What do you think?

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Author:  Cpl Smith [ Sun Aug 02, 2009 3:41 am ]
Post subject:  Re: Armor foam

That looks great....awesome find!!

Derek

Author:  Cpl Potter [ Sun Aug 02, 2009 5:16 am ]
Post subject:  Re: Armor foam

it does lok good < what is it ? ( sleeping pad? )

Author:  Tarim-rex [ Sun Aug 02, 2009 3:58 pm ]
Post subject:  Re: Armor foam

it's a camping pad, and it's 5/8" thick. It has the pattern on both sides, but as ayou can see the one side is tan/off white. Probably have to split it since it's so thick. If you are not worried about color, you could use both sides.

Down side, it was $20, so I'm not sure shipping would be a good idea. I could bring some to DC I guess.

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Author:  Dropshipbob [ Mon Aug 03, 2009 4:41 pm ]
Post subject:  Re: Armor foam

I wouldn't call $20 a "downside", if it's accurate, I'd be willing to pay that much.

And the tan side would be easy to fix, just soak it in some watered down acrylic paint of appropriate shade.

Any chance of getting a link?

Author:  Tarim-rex [ Mon Aug 03, 2009 7:20 pm ]
Post subject:  Re: Armor foam

I'm going to go back and see if they have more

Author:  Noble [ Mon Aug 03, 2009 7:31 pm ]
Post subject:  Re: Armor foam

Just slit it in half, and remove the tan side.

Then you'll have the correct thickness.

Nice find!

Author:  nick-a-tron [ Wed Aug 05, 2009 1:41 am ]
Post subject:  Re: Armor foam

awsome find! PM sent.

Author:  Tarim-rex [ Wed Aug 05, 2009 3:16 am ]
Post subject:  Re: Armor foam

I picked up 2 more rolls today, one is spoken for. Let me know if anyone needs one.

EDIT: you should probably post a WTB in the PX

Author:  Dropshipbob [ Wed Aug 05, 2009 4:01 pm ]
Post subject:  Re: Armor foam

Topic started!

http://forum.alienslegacy.com/viewtopic.php?f=14&t=6670

Author:  Tarim-rex [ Mon Aug 10, 2009 6:40 pm ]
Post subject:  Re: Armor foam

I managed to cut out pieces for 2 sets of armor, with some left over. When I get home I will take some pictures.

If you are careful, you will also have the white foam to use. I used a long razor knife, (the kind that you keep breaking off parts, it was the only thing long enough) and was able to cut it very nicely, I cut the shapes first and then split it.

I supposed a serrated bread knife would work well too, we used those in the old days of making foam swords :mrgreen:

Author:  sgmorton [ Mon Aug 10, 2009 6:54 pm ]
Post subject:  Re: Armor foam

An electric knife will work very good as will a "Wonder Cutter" or any hot wire cutting tool. I've used both when making Halloween props before. http://wolfstone.halloweenhost.com/HalloweenTech/fotbuy_CommercialFoamTools.html this will get you on the path.

Sam

Author:  trouble [ Tue Aug 11, 2009 1:58 am ]
Post subject:  Re: Armor foam

Tarim-rex wrote:
I supposed a serrated bread knife would work well too, we used those in the old days of making foam swords :mrgreen:

Seconded. I did some of the layer separating, and while the blade worked well enough, it definitely was kind of dull and made my fingers a bit raw. A bread knife really would have been just the thing.

Author:  Tarim-rex [ Fri Aug 14, 2009 4:21 pm ]
Post subject:  Re: Armor foam

Just an FYI for using the foam, be carefull when you clamp it. since what is now the back is "open", the glue holds it down. I have a ton of clamp marks now. For the next piece, I will put a piece of plastic or card board down first :(

Author:  lear60man [ Fri Aug 14, 2009 6:55 pm ]
Post subject:  Re: Armor foam

Gee I have never done that!!!!! :oops: (hiding clamp marks)

Author:  assimilate [ Mon Aug 17, 2009 9:02 pm ]
Post subject:  Re: Armor foam

ok this may sound retarded but where exactly does the foam go in the armour? just curious as i procured a roll mat ready for when my armour arrives

Author:  PVB [ Mon Aug 17, 2009 9:08 pm ]
Post subject:  Re: Armor foam

assimilate wrote:
ok this may sound retarded but where exactly does the foam go in the armour? just curious as i procured a roll mat ready for when my armour arrives

Look here:

viewtopic.php?p=67086#p67086

and it also goes on the back of the lobster plates of the helmet.

Author:  assimilate [ Mon Aug 17, 2009 9:21 pm ]
Post subject:  Re: Armor foam

thats ace cheers

Author:  Russ Krook III [ Thu Feb 24, 2011 7:21 pm ]
Post subject:  Armor: How do you cut and mount the foam padding?

I have one of the green mil-camping mats. As most of us know, the thing is at minimum 3-4x as thick as you want it to be on the armor.

How are you all cutting the thickness down, and what method are you using to mount it to the armor? Spray glue? Rubber cement? Royal jelly?

Related question, what glue/adhesive type are you using to mount Noble's neck trim and "mud flap" kits?

Thanks,

Russ

Author:  Noble [ Thu Feb 24, 2011 7:28 pm ]
Post subject:  Re: Armor: How do you cut and mount the foam padding?

I would use the contact cement for the foam and vinyl trimmings.

YES:
Image


not the water based stuff.

NO

Image

Author:  Russ Krook III [ Thu Feb 24, 2011 7:33 pm ]
Post subject:  Re: Armor: How do you cut and mount the foam padding and tri

Thanks Matt! :)

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